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A Study on Hydroforming

2022 - Present, work in progress| Steel

We spent a few days in the shop experimenting with hydroforming. where two or more pieces of flat metal are welded together at the edges, then inflated like a balloon. This process requires extremely high pressure and there is a high risk of catastrophic failure.


This process typically used in the manufacturing of motorcycle exhaust, some bicycles, and aerospace industry. In the shop, we've adapted this technique to metal sculpture, with many failures and many adjustments, we've been able to document behaviors of cold rolled steel when hydroforming, this will be usefull in the future.

Gavin holding the larger piece with the other fixed in the anvil

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Original conceptual sketch

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Concept traced into a cad/cam program

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Cutting the steel blanks on our CNC plasma

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Tig welding the edges

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Fitting adapter for high pressure pump

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These two shapes were cut to the same size and shape, welded alike, and formed alike, the only difference is ~10psi pressure

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After many attempts, we are beginning to see results

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Failure = Education

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Amorphous Sculpture: Features
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